Toyota Hilux Double Cab flatbed
professional inventory at Buy Mustang parts Ltd, a “flatbed only” (also known as a Ute Tray) for the 2024–2026 Toyota Hilux Double Cab is a high-turnover item. These are frequently sourced as “new-vehicle take-offs” when owners upgrade to custom service bodies or canopies.
1. Dimensions & Load Metrics
The Double Cab chassis has a specific footprint that differs from Single or Extra Cab models.
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Standard Length: 1,800mm to 1,850mm (approx. 6ft).
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Standard Width: 1,840mm to 1,900mm (slightly wider than the cab for easier loading).
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Tray Weight: * Aluminum: Approx. 140kg – 160kg (increases payload capacity).
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Steel: Approx. 280kg – 310kg (reduces payload but adds rear-end stability for unladen driving).
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2. Material Tiers for Luxury Inventory
| Material | Best For | Luxury Selling Point |
| Heavy-Duty Alloy | Overlanding & Leisure | Non-corrosive, lightweight, often features a “checker plate” floor. |
| Galvanized Steel | Construction & Mining | Maximum impact resistance for “bricks and rocks.” |
| Premium Aluminum | Show Trucks | Fully powder-coated (Matte Black or color-matched), with “Whale Tail” compression locks. |
3. The “Sensor & Camera” Conversion Kit
The 2024–2026 Hilux is packed with rear-end tech. When selling a flatbed to replace a factory “Tub,” you must include or mention the relocation hardware:
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Reverse Camera Mount: The factory camera is usually in the tailgate handle. A luxury flatbed needs a dedicated, protected housing under the tray.
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Parking Sensors: The four ultrasonic sensors must be relocated into the tray’s rear light bar.
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Blind Spot Monitoring (BSM): On SR5 and Rogue trims, the BSM radars are in the bumper corners. A flatbed conversion requires these to be precisely repositioned to avoid “Ghost Alerts” on the dashboard.














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